Christmas comes but once a year, and when it does, it’s only natural that Campus Construction Update’s thoughts would turn to temperature sensors and steam-flow meters.
Also, of course, our thoughts go to that olde 乐播传媒 holiday tradition called “curtailment.” It’s a word that could apply to a lot of things, but at 乐播传媒 in winter it refers to the energy-saving practice of lowering the heat in buildings that won’t be occupied during the holiday break 鈥 which is to say, most of them.

John Begin of Damon Mechanical Services works on a steam flow meter at Cheney House on Nov. 15, 2016. (Doug Hubley/乐播传媒 College)
“Historically, we’ve sent two or three mechanics out to manually set back every building,” says John Rasmussen, the college’s energy manager. “That takes three days.” And it takes another three days to turn all those thermostats back up again as the break draws to a close.
“So you鈥檙e losing six days of energy savings,” Rasmussen says.
But a new day is dawning for curtailment 鈥 and for managing heat generally in buildings across the 乐播传媒 campus, thanks to a new campus-wide network that centralizes heating system control and performance monitoring through a Facility Services website.
The system allows staff to remotely read conditions and control heat in some 70 乐播传媒 buildings, including 52 that received new sensors and controls during a major installation campaign that ended in late November. Most structures in the network are warmed either by the central steam plant or by natural gas; out of the loop are some of the smaller oil-heated wood-framed houses.
Several contractors 鈥 including Maine Controls of Portland, Damon Mechanical Services of Auburn, and Mountain View Electric of Lewiston 鈥 undertook installation of the new hardware. Included were sensors for interior temperatures and heating plant conditions; heating controls; and Maine Controls’ specialty, a computerized terminal in each building that serves as a sort of digital switchboard for data going out and commands coming in.
Facility Services’ other partners in the project are more surprising. Sustainability Manager Tom Twist has brought 乐播传媒 into an informal consortium with a few other schools to code an open-source interface to serve as a sort of “universal translator” for different HVAC manufacturers’ proprietary software.
And Rasmussen is working with Lecturer in Geology Raj Saha and Saha’s thesis student, Gabe Whitehead ’17, of Shaker Heights, Ohio, who have created a computer modeling program to generate a thermal profile for each campus building from energy consumption, indoor temperature, and outdoor temperature data.
“Our program goes through the large data set to determine physical parameters of the buildings, like how well the building is insulated, and possibly also resident behavior 鈥 are they opening up windows to regulate room temperatures?” explains Saha, whose expertise is in mathematical climate modeling. “Such information can be useful in determining how to optimize heat flow into the buildings and save energy.”

Newly commissioned is this digital heating control unit in the basement of Cheney House on Nov. 15, 2016. (Doug Hubley/乐播传媒 College)
Like a good screenplay, the campus-wide system works on so many levels. “Those capabilities of being able to remotely control and remotely sense what鈥檚 happening in the buildings is a huge advantage, as well as giving us significant energy and cost savings,” Rasmussen says.
After all, he says, “you can’t manage what you can鈥檛 measure.”
The system will save staff time and effort on routine hands-on tasks like curtailment, and will also warn Facility Services about heating equipment problems sooner, perhaps, than building occupants can.
But the highest beauty of the new network lies in the scope of the data it will ultimately provide, thanks in part to Saha and Whitehead. This analytical capability “essentially makes the invisible visible to us, and that鈥檚 really great,” says Tom Twist, 乐播传媒’ sustainability manager.
“It鈥檚 a pretty fantastic thing. I think we鈥檒l be able to find all sorts of low-hanging fruit in terms of energy efficiency measures.”

Temp agency: The brand-new high-tech thermostat at 乐播传媒 Communications Plaza on Dec. 6, 2016. (Doug Hubley/乐播传媒 College)
A surprising number of variables can affect a building’s thermal behavior besides the performance of the HVAC system itself: factors like insulation and building envelope performance, solar gain, placement of thermostats, the heat-retaining qualities of radiators, even the hot water that circulates for bathing and washing throughout a large residential hall. And, of course, the residents’ activities.
The new system will enable Rasmussen to encourage conservation by giving campus offices an accounting of their energy use over a given period of time. “There have been studies that indicate that when people can see how much energy they’re using, they will respond,” he says.
“In the future, as we do more efficiency projects, we鈥檒l have a baseline: ‘This is what it costs to run this building now, but if I make these improvements, this is what I鈥檓 estimating the savings will be.’ I鈥檒l be able to document the savings.”
Steam from the central plant at the Cutten Maintenance Center heats 27 乐播传媒 buildings totaling 1.1 million square feet. Until now, Rasmussen notes, 乐播传媒 steam pretty much lived a life of its own once it left the boilers at Cutten Maintenance Center and entered an underground world of concrete vaults and insulated pipes.
“We meter the steam leaving the plant,” he says, “but we don鈥檛 know where it goes. Now we鈥檒l know where it鈥檚 going,” thanks to steam management technology made by British manufacturer Spirax Sarco and programmed for the 乐播传媒 network by JM Electrical of Lynnfield, Mass.
A lot of steam heat is wasted due to aging end-point equipment, as well as the lack of monitoring-and-control infrastructure. Some residences have worn pressure regulators and radiator valves that lead to overheating 鈥 which student residents try to relieve by opening the windows. Overheating of buildings, Rasmussen says, is a major source of wasted energy at 乐播传媒.

Technicians pose for Campus Construction Update after completing the installation of remote heating controls at Libbey Forum on Nov. 16, 2016: from left, Aaron MacFawn of Maine Controls; John Begin of Damon Mechanical; and Mike Renk of JM Electrical. (Doug Hubley/乐播传媒 College)
From building to building, all the parts of the heat-monitoring project are in place. “There鈥檚 some training and working out exactly how we want to get the data, collect the data, how we鈥檙e going to analyze it, that sort of thing,” he says. “But we鈥檙e already generating information that鈥檚 interesting and useful.”
Twist’s software consortium promises to help with the meta-analytical piece. It will address a problem common to institutions that operate many buildings: a disparate collection of energy-sensing and control units from a variety of manufacturers.

Actuators like this DuraDrive model in Libbey Forum allow Facility Services to remotely open and close heating-system valves. (Doug Hubley/乐播传媒 College)
“Because the systems are proprietary, they don鈥檛 really talk to each other, and sometimes the software isn鈥檛 that great,” says Twist. “It鈥檚 software made by boiler manufacturers.” (Campus Construction Update can confirm that boilermakers and the effective handling of software can be mutually exclusive.)
In particular, Rasmussen says, HVAC manufacturers don’t design software for institutional energy management at the meta level. “I鈥檓 generating incredible amounts of data,” he says, but when it comes to collating that data, interpreting it and discerning trends from it, the equipment makers say, “That鈥檚 your problem, man.”

Aaron MacFawn of Maine Controls, at left, confers with 乐播传媒 energy manager John Rasmussen in the basement of Cheney House after the commissioning of remote heating controls and sensors on Nov. 15. (Doug Hubley/乐播传媒 College)
Of course, other companies do make the kind of data aggregator that Rasmussen needs 鈥 but it costs a lot, into six figures; and it often comes with restrictive licensing or servicing conditions.
So Twist and his counterparts at a few other small colleges are banding together to obtain open-source software that will harmonize data from different manufacturers’ logging systems. Writing the code “isn’t something that takes forever to do,” Twist says, “but every school has to reinvent the wheel, and that鈥檚 what we鈥檙e trying to prevent.”
And they hope ultimately to make it a public resource. “It鈥檚 cool because it鈥檚 addressing a major hole in the market,” he says. “People don鈥檛 want to pay exorbitant amounts for stuff that should be more accessible.”

Zonal hot water circulating pumps in the basement of 乐播传媒 Communications Plaza. (Doug Hubley/乐播传媒 College)
Speaking of fundage, the bill for the heating control network was roughly $300,000, divided evenly between the monitoring and control installations, Rasmussen says. A grant from the state Efficiency Maine program defrayed $150,000.
He adds that this project is part of a series of energy conservation measures that he has led since 2014 鈥 including improvements to insulation, windows, and HVAC controls 鈥 and that have cost about $2.5 million.
The college administration and the Board of Trustees “have made a serious commitment,” he says. “We need to save energy, save money and save greenhouse gas emissions. We need to do this.”
Can we talk? Campus Construction Update welcomes your questions and comments about current, past, and future construction at 乐播传媒. Write to dhubley@bates.edu, putting 鈥淐ampus Construction鈥 in the subject line. Or use the 21st-century commenting system below.





